The Science of Speed

Understanding Slic3D's Microwave Sintering Process

How Microwave Sintering Works

Our process fundamentally differs from traditional furnace heating. Instead of slow external heat transfer, we utilize targeted electromagnetic energy to interact directly with the ceramic material, enabling rapid, volumetric heating and densification.

1. Design & Prep

Standard 3D CAD model input. Material (ceramic powder + binder) is prepared for printing.

2. Green Part Formation

Layer-by-layer printing (e.g., binder jetting) forms the object's shape in its 'green', unsintered state.

3. Microwave Application

The green part enters our specialized cavity where precisely tuned microwave fields are applied.

4. Rapid Densification

Microwaves generate heat volumetrically within the material, driving rapid particle bonding and densification.

Core Advantages Over Conventional Methods

Extreme Speed

Reduce processing time dramatically, enabling faster iteration, prototyping, and production runs.

Energy Efficiency

Targeted energy delivery minimizes waste, significantly lowering energy consumption and operational costs.

Geometric Freedom

Enables the creation of highly complex internal channels, lattices, and integrated features difficult to achieve otherwise.

Material Properties Control

Rapid, volumetric heating offers potential for unique microstructures and enhanced material properties.

Slic3D vs. Conventional Furnace Sintering

Feature
Slic3D Microwave Sintering
Conventional Furnace
Processing Time
Minutes
Hours to Days
Energy Use
Significantly Lower
Very High
Heating Method
Volumetric (Internal)
Surface (External)
Temperature Uniformity
Potentially Higher (Volumetric)
Gradient Dependent
Geometric Freedom
High
Moderate / Limited
Capital Cost (Equip.)
Anticipated Lower (Scalable)
High (Large Furnaces)

Safety Focused Design

Our microwave systems are engineered with robust electromagnetic shielding and multiple redundant safety interlocks, designed to meet or exceed international safety regulations (e.g., IEC, FCC) for operator protection.

Material Compatibility

Initial development focuses on common technical ceramics like Alumina (Al₂O₃) and Zirconia (ZrO₂). We are actively researching and expanding compatibility with other oxides, nitrides, and composite ceramic materials. Contact us to discuss your specific material requirements.

Ready to See the Potential?

Explore how our technology is being applied across industries or reach out to our technical team.